Battery Technology Inspection Cameras For Precision Manufacturing And Defect Detection

Monitor Every Layer Of Rechargeable Batteries With Unmatched Resolution

Ensure precise inspection and alignment of battery cells with industrial cameras. Optimize e-mobility production, improve quality, and reduce defects in rechargeable battery manufacturing.

Challenges & Trends

Detect Tiny Defects In High-volume Production

As production volumes scale rapidly, even microscopic defects in fine layers can escape detection. Missing these defects risks battery performance, safety, and reliability.

Ensure Safety Under Increasing Energy Demands

Higher energy density and faster charging increase thermal and mechanical stresses. Overlooking early anomalies in cells can lead to unsafe batteries and costly recalls.

Track Every Cell Across Production Line

Rapid, complex assemblies make visual traceability tough. Missing anomalies or losing track risks quality, compliance, and slows down production.

Technical Requirements

High resolution cameras enabling the inspection of battery cells with fine structures and thin layers
Low-noise camera providing clear images to monitor intermediate products and batteries
High frame rate for fast, uninterrupted battery production lines
Line scan cameras for foil testing in battery cells

The Right Camera

Alvium G5-2040

Alvium G5-2040 with Sony IMX541 runs 25 frames per second at 20.4 MP resolution.

Smallest 5GigE sugar cube camera
5GigE interface for higher bandwidth
Backwards compatibility with 1000BASE-T solutions
Low power consumption
See Alvium G5 camera series

chromaPIXA 7.3k

chromaPIXA 7.3k with a Gpixel Gsprint 4510 sensor runs 482 fps at 10 MP resolution.

CoaXPress CXP-12 with 4 Connections
Camera Link Interface (Full, Medium, Base)
Up to 50Gbit/s data transmission at 1, 2 or 4 lanes
Low latency and jitter
Shock and vibration resistant
See chromaPIXA camera series

Illumination

Light is the first important step for a successful machine vision application. With best-in-class know-how, Allied Vision Solutions collaborates with customers to develop customized, comprehensive vision solutions.

See Machine Vision Solutions

Do You Have Any Questions? We Are Here To Help.

Contact Us